Control system of high speed wrapping machine
This scheme adopts frequency converter control for wrapping and traction, and servo or frequency converter can be selected for tape laying. Traction frequency converter controls production speed; The winding frequency converter tracks the traction speed and evenly winds the wrapping tape on the copper wire; The tape release servo performs PID speed control according to the wrapping speed to ensure that the wrapping tape is wound evenly and tightly, which effectively improves the efficiency and working reliability of the wrapping machine.
Program advantages
1. Special macro parameters, easy debugging
The factory comes with macro parameters, which can directly call the macro commands inside the machine according to the working conditions, making torque debugging easier.
2. Automatic tension control, worry free
No complicated setting is required to ensure constant tension in the process of tape setting out and take-up, so that the wrapping tape is wound tightly and evenly.
3. Linear speed up to 100M / min
At present, the system solution of Hpmont high-speed wrapping machine can support the drive control of six head wrapping machine at most, and the maximum high-speed line speed can reach 100M / min.
4. Automatic shutdown of broken belt
The system has built-in belt breaking monitoring and fast braking functions, which automatically stops the production line after winding belt breaking, so as to avoid a lot of material waste.
In addition, Hpmont's "spring breeze action" provides free regular inspection service for equipment, takes the initiative to prevent, help customers eliminate potential risks, improve the application durability and safety of products, and save time, worry and money for equipment maintenance.
Application case
Single head wrapping: HV01 touch screen + HD09 frequency converter + HC10 PLC + HS30 servo
Horizontal double head wrapping: HV01 touch screen + HD30 + HD50 + HC10 PLC + servo
Application field of vertical double head winding
Four head winding: hv01 touch screen + HD30 + HD50 frequency converter
In addition to the system solutions of high-speed wrapping machine, Hpmont can also provide system solutions such as linear wire drawing machine, water tank wire drawing machine, single arm rotary winch, ejector, gantry take-up machine, etc. it has many years and complete application experience in the cable industry.